Hybrid Data 2.5D Camera – Defect Detection for Complex Surface Challenges

Hybrid Data 2.5D Camera

FPGA powered Hybrid Data Camera with Photometric Stereo and Phase Deflectometry modes for real-time defect detection across complex surfaces including diffuse/high-gloss/transparent materials.

FPGA-Powered Industrial Vision System

Real-time analysis with multi-task processing, no data bottlenecks.

0.03s Ultra-Fast Detection

Hardware-accelerated imaging with instant defect recognition.

20MP Resolution · Subpixel Accuracy

Detects 20 μm defects on glossy or diffuse surfaces with ease.

Compact Fanless Design for Cleanroom Precision

Low power, zero vibration, and maintenance-free—built for high-precision environments like semiconductor lines.


Hybrid Data Camera DS Series

Photometric Stereo Mode for Diffuse (rough/scattering) Surfaces

Detects dents, pits, fine scratches, discoloration, tool marks, and more.

Specifications DS081 DS162 DS200
Resolution (px) 8.1M (2856 x 2848) 16.2M (5328 x 3040) 20M (4512 x 4512)
Image Scale 1:1 16:9 1:1
CMOS Size 2/3″ 1.1″ 1.1″
CMOS Type Monochrome CMOS
Exposure Type Global Shutter
Unit Cell Size 2.74μm x 2.74μm
Framerate of Whole Cycle *¹ ≤11 FPS
≤40 FPS (Binning)
≤7 FPS
≤26 FPS (Binning)
≤5 FPS
≤18.5 FPS(Binning)
Light Interface Multispectral Partition Light interface : 20 Pin Plug x1
Four-channel standard light source interface (3-Pin, camera synchronization exposure, 4 overall current ≤ 6A)
Lens Mount C-Mount
Data Interface USB3.0
Operating Voltage/Current 24V/5A
Input/Output Signal Two channel Nonpolar Level Signal Input/Switchable Signal Output (12/24V Compatible)
SDK Operating System Windows 7、8、10、11
SDK Platform C / C++ / C#
Dimension (L x W x H) 138.5mm x 120mm x 52.3mm
Weight 680g

*1 Whole cycle: refers to the time from the beginning of exposure to the end of data transmission; 50EXPI, 50 Exposure Intensity, fast algorithm mode, three output channels (Kd,Nx,Ny).

Multispectral Partition Light MPD-RL-150 MPD-RL-274 MPD-XL-500 MPD-XL-750 MPD-XL-1000
Light Multispectral Partition Light
Diffuse Light
Multispectral Spot Light
Direct Light
Light Angle α 0° 12°
Color Wavelength Peak, Current 150mA Red: 625nm; Blue: 460nm; Green: 525nm; Infrared: 940nm; UV: 375nm
White: 6500K-7000K (standard color temperature)
Power Supply Camera
Number of Lamp Beads R/G/B 56 96 192
Infrared Light 104 96 192
Ultraviolet Light 48 96 192
Drive Current Monochrome 8-zone all bright: 1.2A
Monochrome single-zone: 0.15A
Total current ≤ 6A
Monochrome 8-zone all bright: 2.4A
Monochrome single-zone: 0.3A
Total current ≤ 6A
Monochrome 8-zone all bright: 4.8A
Monochrome single-zone: 0.6A
Total current ≤ 6A
Voltage 24V
Control Camera
Setting 4/8 Partition Exposure
Service Life (hrs) 15000~50000 (* No attenuation within 15000 hours, with 50000 hours being the theoretical lifespan)
Recommended FOV (WxH,mm) <80x80 <160x160 <300x300 <400x400 <600x600
Dimension(LxWxH,mm) 150x150x20 274x274x30 500x500x28 750x750x28 1000x1000x28
Weight (kg) 0.3 1.3 3.3 3.7 4.1

Hybrid Data Camera DM Series

Phase Measuring Deflectometry for Reflective & Transparent Materials

Accurately detects dents, scratches, cracks, and foreign particles on wafers, coated glass, and more.

Specifications DM081 DM162 DM200
Resolution (px) 8.1M (2856 x 2848) 16.2M (5328 x 3040) 20M (4512 x 4512)
Image Scale 1:1 16:9 1:1
CMOS Size 2/3″ 1.1″ 1.1″
CMOS Type Monochrome CMOS
Exposure Type Global Shutter
Unit Cell Size 2.74μm x 2.74μm
Framerate of Whole Cycle *¹ ≤2 FPS
≤3.5 FPS (Binning)
≤1.85 FPS
≤3.3 FPS (Binning)
≤1.6 FPS
≤3.2 FPS (Binning)
Light Interface Programmable screen light interface Mini HDMI x 1
Four-channel standard light source interface (3-Pin, camera synchronization exposure, 4 overall current ≤ 6A)
Lens Mount C-Mount
Dimension (L x W x H) 138.5mm x 120mm x 52.3mm
Weight 680g

*1 Whole cycle: refers to the time from the beginning of exposure to the end of data transmission; 500EXPI, 50 exposure intensity, XY dual cycle, output three channels (Gray,PhaseX,PhaseY), screen light refresh rate 120hz.

Programmable Screen Light Screen Size Dimension (LxWxH) Weight Resolution Refresh Rate Response Time Brightness Power Supply Control Interface Type
MPD-S-PK7H 7″ 166.9mm x 103.2mm x 11.3mm 0.17kg 1920*1080p 120hz 4ms 500cd/㎡ USB Camera Synchronized Control Mini HDMI
MPD-S-TPZ 10.1″ 232mm x 157mm x 12mm 0.3kg 1920*1080p 60hz 5ms 450cd/㎡ Mini HDMI
MPD-S-Q1G 15.6″ 355mm x 255mm x 5.2mm 0.85kg 2560*1440p 144hz 1-2ms 400cd/㎡ Mini HDMI
MPD-S-AQ17H 17″ 378mm x 249mm x 4mm 0.96kg 2560*1600p 144hz 2-4ms 500cd/㎡ HDMI
MPD-S-AG27 27″ 613.4mm x 365.8mm x 60mm 5.3kg 3740*2160p 165hz 1ms 450cd/㎡ Power Adapter HDMI
MPD-S-DX3 31.5″ 720mm x 424mm x 40mm 6kg 2560*1440p 240hz 1ms 300cd/㎡ HDMI

Coaxial Programmable Screen Light Kit Dimension (LxWxH) Weight Programmable Light Screen Phase Bias Optical Glass Size Light Angle Power Supply Method Control Method Recommended Field of View (W×H)
MPD-SL-07B 120mm x 115mm x 200mm (含相机支架) 1.4kg MPD-S-PK7H 100mm x 100mm x 2mm 90° USB Powered Camera Synchronized Control 40mm x 40mm
MPD-SL-200 279mm x 192mm x 346.5mm (含相机支架) 3.7kg MPD-S-TPZ 230mm x 170mm x 2mm 0° 120mm x 68mm
MPD-SL-400/MPD-SL-400(LC) 420mm x 230mm x 495mm (含相机支架) 400mm x 250mm x 500mm (含相机支架,LC) 8.6kg MPD-S-Q1G 280mm x 222mm x 2mm 0° 100mm x 60mm/160mm x 90mm(LC)
MPD-SL-17 254mm x 220mm x 430mm 4.5kg MPD-S-AQ17H 278mm x 244mm x 2mm 90° 100mm x 100mm
MPD-SL-700 732mm x 410mm x 650mm (含相机支架) 20kg MPD-S-DX3 440mm x 440mm x 2mm 0° Power Adapter 185mm x 104mm

Triangular Programmable Screen Light Kit Dimensions (L×W×H) Weight Recommended Field of View (W×H) Programmable Light Screen Power Supply Method Control Method
MPD-CL-600 610mm x 450mm x 160mm 9.27kg 300mmx150mm MPD-S-AG27 电源适配器 相机同步控制

Hybrid Data Camera DH Series

Dual-Mode DH Series for All Surface Types

Switch between Photometric Stereo and Phase Deflectometry to inspect diffuse, specular, and reflective surfaces with ease.

Specifications DH081 DH162 DH200
Resolution (px) 8.1M (2856 x 2848) 16.2M (5328 x 3040) 20M (4512 x 4512)
Image Scale 1:1 16:9 1:1
CMOS Size 2/3″ 1.1″ 1.1″
CMOS Type Monochrome CMOS
Exposure Type Global Shutter
Unit Cell Size 2.74μm x 2.74μm
Framerate of Whole Cycle*¹ Photometric Stereo*2 ≤11 FPS
≤40 FPS (Binning)
≤7 FPS
≤26 FPS (Binning)
≤5 FPS
≤18.5 FPS (Binning)
Phase Measuring Deflectometry*3 ≤2 FPS
≤3.5 FPS (Binning)
≤1.85 FPS
≤3.3 FPS (Binning)
≤1.6 FPS
≤3.2 FPS (Binning)
Light Interface Multispectral Partition Light interface : 20 Pin Plug x1
Programmable screen light interface Mini HDMI x 1
Four-channel standard light source interface (3-Pin, camera synchronization exposure, 4 overall current ≤ 6A)
Lens Mount C-Mount
Dimension (L x W x H) 138.5mm x 120mm x 52.3mm
Weight 680g

1. Whole cycle: refers to the time from the beginning of exposure to the end of data transmission;
2. 50EXPI, 50 Exposure Intensity, fast algorithm mode, three output channels (Kd,Nx,Ny);
3. 500EXPI, 50 exposure intensity, XY dual cycle, output three channels (Gray,PhaseX,PhaseY), screen light refresh rate 120hz.

Light

Please refer to “Multispectral Partition Light”, “Coaxial Programmable Screen Light Kit”, “Programmable Screen Light”, “Half Mirror” and “Triangle Programmable Screen Light Kit”.

Lens

Specifications MPD-F2518M-G MPD-F3518M-G MPD-F5020M-G MPD-F1640M
Lens Type FA Lens
Lens Mount C-Mount
Focal Length 25mm 35mm 50mm 16mm
Fno F1.8~16.0 F1.8~16.0 F2.0~16.0 F4.0
CMOS Size 1.1″ 19.2mm/1.2″ 19.2mm/1.2″ 1″
Unit Cell Size 2.2μm 3.50μm
Resolution 200lp/mm 150lp/mm
WD 500mm-70mm 600mm-150mm 600mm-150mm 550mm-150mm
Magnification (X) 0.06-0.306 0.058-0.236 0.083-0.371 0.03-0.09

Lens MPD-Y015X359CR
Lens Type Approximate Telecentric Lens
Lens Mount C-Mount
Fno F6.5
DOF 28.8mm
CMOS Size 2/3″
Unit Cell Size 2.15μm
Object-space Resolution 28.6um
O/I 428.1mm
WD 359土3%mm
Magnification (X) 0.15
Object FOV ф73.3mm
Image FOV ф11mm

*Recommended lens specifications: Unit Cell Size≤2.74μm, lens COMS size ≥ camera CMOS size, C-Mount interface.